Custom workwear and hi-vis jacket manufacturing guide by Asons Impex

Custom Workwear Guide: Boiler Suits, Hi-Vis Jackets, and Industrial Uniforms

Workwear buyers ask different questions than sportswear buyers. Nobody is asking about sublimation printing on a boiler suit. They are asking whether the fabric will survive a wash cycle at an industrial laundry and whether the visibility strips meet what their safety officer asked for.

Fabric for boiler suits and coveralls

Boiler suits are usually made from a poly-cotton blend, commonly 65% polyester and 35% cotton, at 240 to 280 GSM. That blend holds up to repeated industrial washing better than pure cotton and resists tearing under regular manual work.

  • GSM: 240 to 280 for standard-duty coveralls
  • Construction: twill weave, reinforced at the knees and elbows on request
  • Closures: full front zip or button closure, depending on the industry
  • Pockets: chest, thigh, and tool pockets can be added to the pattern

Hi-visibility jackets and safety compliance

Hi-vis jackets combine a bright base fabric, usually fluorescent yellow or orange, with reflective tape sewn in horizontal and vertical bands. If your buyers need the jacket to meet a specific national or international visibility standard, confirm the exact standard and class with us before production, since the tape width, placement, and fabric brightness all need to match that standard’s test requirements. We manufacture to the specification you confirm; we do not certify garments ourselves.

Security and industrial jackets

Security and site jackets typically use a heavier polyester or poly-cotton shell, often with a water-resistant coating and a quilted or fleece lining for outdoor shifts. These are usually ordered with embroidered branding rather than sublimation, since the fabric and coating do not take sublimation dye well.

What a workwear order usually includes

  • Boiler suits or coveralls in your specified fabric weight
  • Hi-vis vests or jackets with reflective tape placement confirmed against your required standard
  • Security or site jackets with embroidered branding
  • Matching trousers where the order calls for a full uniform set

Ordering process and lead time

Minimum order is 20 units per design. Standard production runs 15 to 25 working days after sample approval and deposit. For safety-standard workwear, build in extra time for confirming compliance details before the tech pack is finalized, since changes after cutting starts are harder to correct on workwear than on printed sportswear.

Browse our custom boiler suits, safety jacket category, and security jacket category for finished examples. Ordering for a clinical team instead? See our medical scrubs guide.

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Common questions about custom workwear

Do your hi-vis jackets meet international safety standards?

We manufacture to whatever standard and class you confirm at the quote stage, including tape placement and fabric brightness requirements. We do not issue safety certification ourselves, so confirm certification needs with your own compliance team.

What is the minimum order for boiler suits?

20 units per design.

Can you add company logos to workwear?

Yes, usually by embroidery, since it holds up better than printing on heavier workwear fabrics through repeated industrial washing.

How long does a workwear order take?

15 to 25 working days from sample approval and deposit, the same as our sportswear production.

Asons Impex manufactures custom workwear from our factory in Sialkot, Pakistan, with a 20-unit minimum and 15 to 25 day production time. Send your fabric and compliance requirements to info@asonsimpex.com for a quote.

Asons Impex

Sportswear, streetwear, and private-label apparel from Sialkot, Pakistan. MOQ from 20 units. Ships worldwide.

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Kashmir Road Pacca Ghara, Sialkot, Pakistan
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