Custom Tracksuits: Fabric, Sizing, and Branding for Bulk Orders
A tracksuit order usually comes down to one question first: is this for training or for streetwear? A gym-focused tracksuit needs stretch and moisture management. A fashion tracksuit needs a clean silhouette and a fabric that holds its shape in photos. The fabric choice changes depending on which one you are building.
Polyester versus cotton tracksuits
Polyester tracksuits are the standard for sports and training use. Most run 220 to 280 GSM, light enough for movement and quick to dry after a workout. They take sublimation printing well, which matters if the design includes a full-color pattern rather than a simple logo.
Cotton fleece tracksuits sit heavier, usually 280 to 320 GSM, and are the more common choice for streetwear and casual lines. The fabric drapes better for a relaxed fit and takes embroidery cleanly.
- Polyester: 220 to 280 GSM, best for training and sport-branded tracksuits
- Cotton fleece: 280 to 320 GSM, best for streetwear and casual fit
- Zip options: full zip, half zip, or pullover top
- Pant cuff: elastic, ribbed, or open hem depending on the silhouette you want
Branding placement that actually works
Chest and back placement print or embroider cleanly on both fabrics. Side-panel branding down the pant leg is a common tracksuit signature but needs to be confirmed at the pattern stage, since it changes how the side seam is cut and sewn.
What a tracksuit set usually includes
- Jacket, with your choice of zip length and pocket style
- Matching pants with your choice of cuff and pocket style
- Matching drawstring and trims in your brand colors
Ordering process and lead time
Minimum order is 20 sets per design and colorway. Standard production runs 15 to 25 working days from sample approval and deposit. Because tracksuits involve two garments cut to match, we recommend approving the jacket and pants sample together rather than separately, so the proportions and colors line up before bulk cutting starts.
See our custom tracksuits or the full tracksuits category for finished examples. Pairing a tracksuit line with hoodies? Our hoodie guide covers matching fabric weights.
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Common questions about custom tracksuits
What is the minimum order for custom tracksuits?
20 sets per design and colorway.
Which fabric is better for a training tracksuit?
Polyester at 220 to 280 GSM, since it manages sweat and dries faster than cotton.
Can jacket and pants be ordered in different quantities?
Yes, though most brands order them as matched sets to keep sizing and color consistent across the set.
Do you offer side-panel branding on the pants?
Yes, confirm the placement at the pattern stage since it changes the side seam construction.
Asons Impex manufactures custom tracksuits from our factory in Sialkot, Pakistan, with a 20-set minimum and 15 to 25 day production time. Send your fabric and branding preferences to info@asonsimpex.com for a quote.